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keyboard- boombox with analogue
rhythm, accompaniment & complex sequencer |
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This stereo boombox with built- in mini- keyboard one of the rarest
and most mythical Casio instruments, about that tremendous nonsense
has been told on the internet. Thus first let me set clear that this thing
has absolutely nothing to do with a Casio CZ-101, but is rather
a 4 note polyphonic Casio PT-30 variant
with arpeggio and a complex sequencer that can be played to and that saves
its music files on compact cassettes. It also has nice rhythms with the
same soft analogue percussion like the PT-30.
Like the PT-30, the keyboard employs single finger chord buttons and there
are individual volume sliders for rhythm and accompaniment, but in opposite
to it the main voice is here 4 note polyphonic and can be switched into
monophonic "unison" mode, which adds a detuned stereo chorus effect that
reminds to My Music Center. The
accompaniment and rhythm timbres strongly resemble the PT-30, except that
there is additionally an arpeggio and each of the only 12 preset rhythms
has 3 fill-ins.
But for a portable boombox this thing is way too heavy; already without
batteries it weights 6.7kg and additionally takes 8(!) heavy D size batteries.
(I consider this a "boombox" and not a "ghettoblaster" because to me a
ghettoblaster has no detachable speakers.) The detachable speaker boxes
have not much bass, the trebles are slightly hissy and the speaker grills
clang like a gong when knocked on, which is not really hi-fi, however among
boomboxes there were far worse sounding yellbricks made than these ones,
and listening to the FM stereo radio sounds fine. Unfortunately the speakers
can be only enjoyed well with the tuner, because the cassette deck sounds
bassles like a brandless 5EUR walkman and has no dolby despite it supports
3 tape sorts and is digitally controlled with all kinds of programmability
nonsense gimmicks (shuffle play etc.) like a CD player. Annoying is also
that you apparently can not record your keyboard play on cassette, because
the tape deck switches into datasette mode and only saves digital sequencer
data when 'record' is pressed while the keyboard is on. Even more annoying
is this because additionally to the built- in stereo mikes and the normal
microphone jacks there is even a jack for a DJ mixing mike with that you
can mix your voice etc. into the sound of the boombox, which else could
be used to record your singing together with keyboard play.
Important: I bought my Casio KX-101 in extremely broken
state without manual (on eBay for still 44.50€). The PCB was
partly smashed to pieces and it was a hell job to puzzle the zillion of
traces together, thus I don't know if I repaired it correctly and how it
was intended to behave like. Thus my description though may still contain
errors due to undetected defects. But because this thing is unbelievable
hard to find and I neither can nor want to pay insane moon prices those
certain collectors demand for a working specimen, this was my only chance
to get one to find out how it sounds and what's inside. Later I found a
second KX-101 on a flea market for 30€, but this one was in almost
the same bad condition and the PCB was cracked too.
The original German retail price of the Casio KX-101 in a German
Conrad
catalogue from 1986 was 1199DM (about 600€), which may be the reason
why it is so rare because it likely didn't sell well for such an enormous
price.
main features:
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37 mini keys
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12 key buttons + 11 select buttons for direct selectable single finger
chords
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2 detachable 2-way loudspeaker boxes (with some bass, tweeter is slightly
hissy)
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main voice polyphony 4 notes (only 1 in unison mode)
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9 preset sounds {piano 1..3, harpsichord, organ, clarinet, flute, horn,
mellow}
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12 preset rhythms {waltz, ballad, swing, enka, 16beat, rock-1..3, disco-1..2,
bossa nova, samba}
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preset sounds, rhythms & sequencer note lengths selected through keyboard
keys
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cipher buttons {'0'..'9', 'set', 'c'} (only used by tape deck?)
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main volume slider
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treble & stereo balance sliders
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separate volume sliders for poly (keyboard main voice), mono, chord, arpeggio,
rhythm, mixing microphone
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stereo/ mono switch
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tempo +/- buttons (57 steps, most are slow)
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transpose +/- buttons (13 semitone steps)
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arpeggio
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detuned chorus mode (called "unison", monophonic)
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3 rhythm fill-in buttons
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complex sequencer (473 steps, polyphonic with edit features, saves music
files on audio cassette)
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2 "one key play" buttons (to play or edit sequencer contents note by note)
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semi- analogue sound generator similar like Casio
VL-1; the digital envelopes (with audible zipper noise) are linear
and thus sounds unrealistic because they fade silent too soon. Unlike the
latter it is 4 note polyphonic and alternatingly assigns notes to both
stereo channels. Chord voice is 4 note polyphonic with fixed timbre like
Casio
PT-30 but has an optional arpeggio voice. Analogue percussion corresponds
to PT-30.
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very complex multi- chip hardware:
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CPU1= "NEC D1868G 006, 8348XK, Japan" (80 pin SMD)
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CPU2= "NEC D1879G 002, 8343XK, Japan" (80 pin SMD)
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2x SRAM= "HD C, 61914, 4F, 23" (44 pin SMD)
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tape drive CPU?= "Toshiba TC4514BP, 8418H, Japan" (24 pin DIL)
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IC "LB1405, 4A3" (16 pin DIL)
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tuner IC "441, A04" (16(?) pin DIL)
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big hybrid "K4F25S, 46311"
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radio tuner:
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FM stereo, MW, LW
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analogue scale with tuning knob
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telescope & ferrite antenna
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nice sound
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digital controlled cassette deck:
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"computer play" drive control buttons {space search, rec return, repeat,
single, program, shuffle, intro, JP}
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direct title select through cipher buttons
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tape sorts switch {normal, CrO2, metal}
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tape counter (mechanical)
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record mute button (records a pause)
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datasette function to save & load sequencer data
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2 integrated microphones
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has no dolby, sounds bassless
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fails by hardening rubber parts
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level meter (7 LED row with only 5 steps, mono)
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timer switch (to be used with an external mains timer to play or record)
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RAM-Pack slot (for optional Casio RA-10 module that expands sequencer
memory to 985 steps)
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tuning trimmer (+/- 30cent)
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auto- power off (in keyboard mode)
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jacks for mains cable, speakers, line out, phones, line in, microphones,
mixing microphone
modifications:
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(1st specimen) cassette drive upgraded with glued latex tyre (balloon rubber)
around the center plastic friction wheel and stronger springs.
notes:
The Casio KX-101 has a quite unique case style and is the only known
Casio keyboard with silver mini keys. But it is far too heavy to be considered
a really portable boombox and by a design flaw the loudspeaker boxes need
their cables even in attached state instead of using their mechanical brackets
also for electrical connection. (Originally it was shipped with a 2nd pair
of short speaker cables for this, but mine came with none at all.) It is
so heavy that I would surely break my shoulder when I should dance around
through Harlem with the thing on my shoulder like shown in hiphop cliché
movies. The heaviest parts are the mains transformer, the tape drive flywheel
and not least the batteries, but even the solid metal handle weights (I
guess) around 150g. The case style with the many silver parts nicely remind
to the Roland TB-303 and TR-606 tekkno instruments although
the KX-101 is not perfectly suited for making tekkno. But at least it has
special analogue percussion and semi- analogue lo-fi sounds with various
glitches those can be used for this. The boxes can be detached by pressing
the small "release" button at the case back and sliding them upward; they
have only each 3 watt, but this is still plenty enough for a boombox to
play quite loud. (Never believe the "1000W P.M.P.O." nonsense written on
many later ghettoblasters; "P.M.P.O." is a fraudulently false marketing
claim that never had any physical reasoning - divide it by 100 to get a
remotely realistic output power rating.) The amplifier produces a lot of
static noise, which is particularly audible during keyboard play. Unfortunately
there is only a treble but no bass control although the bassless cassette
deck would badly need a bass boost. The LED level meter employs 7 LEDs
but has only 5 segments because 2 are fake and simply wired parallel. Annoying
is that most select functions of the keyboard play blip sounds through
the rhythm channel, which disturbs live performance, but at least when
you don't use rhythm, you can simply mute it with the rhythm volume slider.
The extremely crowded and complex multi- chip hardware is a hell job
to repair; a Casio PT-30 is really
harmless compared to this. There are multiple PCBs with an incredible lot
of discrete components, hybrid modules and cable mess inside, those are
definitely the worst maintainable Casio keyboard hardware I ever saw. But
because this rare thing is unbelievable hard to find and I urgently wanted
to find out what it was, I bought my first KX-101 in very broken state.
Only the tuner worked but everything else was dead; the tape motor was
constantly buzzing and all keyboard LEDs were lit. It was an absolute nightmare
to repair and this was very archeological, because not only the tape deck
mechanism was dead, but the previous owner apparently ill-treated it with
raw violence after successles repair attempts because the main PCB was
shattered to small pieces around the tape sort selector and the screw below,
the record knob was missing and the button switch underneath was drowned
in superglue.
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I patched the smashed PCB with lots of red
coil wire. |
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This is my homemade 'record' button. |
Also the speaker cables were gone; they need unusual mono plugs thus I
had to make my own. Gluing the PCB shards together with superglue was not
that hard, but I spent days and nights of about 3 weeks to find and resolder
about 40 broken traces with coil wire on the extremely crowded dual layer
PCB, because the traces change the PCB side every few centimeters and were
partly hidden under switches where I could not see them. And always when
it seemed to work ok (the keyboard came to life already the 1st day), I
found other failures - the cassette deck sound made random bad contact,
the LED level meter also, and especially the tape record function failed
in many different ways because its PCB section was particularly smashed.
I also had to replace the record button switch with a different type and
make my own button handle from sheet aluminium. It was also very hard to
figure out why the cassette deck didn't work, and I damaged and lost a
few tiny small parts during this; later it turned out that hardened rubber
tyres on friction wheels were the main problem, and I finally got it to
work. (See below for technical details.) Also the severely scratched looking
plastic case had white stains (a milk product?) and seems to be warped
(by heat?), because the case top is hard to close since the main PCB only
fits with some force into the upper right corner; especially the slide
switch handles and level LEDs were about 4mm off and the power LED seemed
to be about 6mm too short to engage with the front panel openings, thus
I prolonged the wires of the latter to make it fit correctly (is there
a transparent optical distance piece missing?) and carefully had to bend
the switch handles into place to make the front panel engage correctly.
But despite intense PCB inspection I still don't know if I have repaired
all PCB damages correctly, because some functions still behave a little
odd; e.g. the sequencer saves data only to one stereo channel of the cassette
drive; the other is much quieter, duller and depends on the actual slider
settings. I also the lack the manual of this thing. Fortunately I at least
have a German Conrad catalogue from 1986, which explains on a whole
page very detailedly e.g. the functions of the severely complex "computer
play" cassette drive, which unlike modern CD players has no display and
is almost impossible to figure out without documentation.
Some months later I found a 2nd KX-101 specimen on a flea market in
the German city Bremen. Due to the absurd rarity makes it almost impossible
to find spare parts, I bought this one too (vendor wanted 40€; I made
the deal at 30€) despite it was in almost as awful condition as the
1st one. The cassette 'eject' button, 2 switch handles and both loudspeaker
boxes were missing, the cassette door was unhinged and a cassette supporting
post was cracked off. The case here was not warped but severely scratched
at all edges. When I examined the hardware, it turned out that a potentiometer
was broken and even the main PCB was cracked also - arrg! But at least
the cracks were less severe than with my 1st specimen (only 2 cracks in
the upper amplifier section), thus with repair routine from the previous
one and some superglue it took me only some days to make it work. The cassette
drive rubber tyres fortunately even were not that hardened; only the belts
slipped and fell off the motor pulley like with my 1st KX-101.
warning: Be very careful with the Casio KX-101 not to
drop it, and never lay any heavy objects on its control panel. It
seems to be a typical failure of this model that the main PCB cracks apart
when the switches or potentiometer knobs are pushed in by raw force. Especially
the PCB section left to the amplifier sliders seems to be very prone to
crack.
The main voice of the KX-101 is made from filtered squarewave with digital
envelope and zipper noise like with Casio
PT-30, but in opposite to the latter it is 4 note polyphonic and
in stereo, i.e. it alternatingly assigns notes to the left and right channel
(unless the amplifier is set to mono). The timbres have a dose of digitallic
harshness (DAC aliasing distortion?) but otherwise sound also a bit muffled.
Great is that when a key is trilled using sounds with sustain, each new
note occupies a new sound channel, which produces a great phasing sound
and volume increase effect although this eats up polyphony. (If you don't
like that, you can play monophonic by setting the "channel" switch to mono).
The "piano-1" is a typical squarewave piano (not really realistic); "2"
is slightly brighter while "3" has a halfway brassy timbre. "harpsichord"
sounds bright and thin, but still a bit too dull, and the attack phase
is too slow (like with Casio VL-1)
which makes it quite unrealistic. "organ" is a cross of the VL-1 "fantasy"
and a sonorous and slightly brassy multipulse squarewave pipe organ imitation;
it has 6Hz vibrato and some sustain, which sounds quite special; unfortunately
you can not play low bass notes on it, which would be much more exciting.
"horn" is the same with a more brassy timbre (the sudden end of the volume
envelope is more noticeable here). The "clarinet" also has 6Hz vibrato
and very short sustain; "flute" is the same in 1 octave higher and slightly
duller. "mellow" is a bizarre kind of synth vibraphone, which tremolo turns
faster and faster during decay of held notes (similar like a bouncing coin);
but unlike a vibraphone it has only very short sustain and no really percussive
attack. With the "unison" button the main voice can be switched to a detuned
stereo chorus mode that reminds to My Music
Center although it sounds not that cold. Unlike other Casios the
effect is not generated by postprocessing the sound, but it occupies additional
polyphony channels, thus the main voice turns monophonic in this mode.
The
single finger chord and accompaniment correspond to the Casio
PT-30; unfortunately the chord buttons are here tiny like with
PT-20,
which makes chord play awkward. Also the analogue percussion corresponds
to the PT-30 and includes the same slow decaying transistor noise cymbals.
Unfortunately it has only 12 instead of 18 preset rhythms, but otherwise
it has 3 fill-ins (including accompaniment) and additional arpeggio. The
arpeggio is on the left stereo channel and steals the highest note channel
from the chord sound generator; at least with my specimen it adds quite
strong analogue distortion to the chord voice; I am not sure if this is
a defect or normal feature, but it can be also used as a sound effect.
When you play with the arpeggio button with arpeggio volume muted, you
can hear some arpeggio notes bubble through the chord channel. |
sequencer
The sequencer is fairly complex, but fortunately not such a horribly awkward
cucumber like with Casio PT-50. With
the 'channel' switch you select which track you want to record (polyphonic
main voice, monophonic main voice or chord voice). To record anything,
always set the 'keyboard' switch to "memory". Now you can play in realtime
your song on the keyboard or your chord voice on the single finger chord
buttons. (First set the 'channel' switch to the correct mode.) It will
also record preset sound changes. To play it back, press 'auto'; the end
is marked by a blip. You can enter now a different note timing by playing
the entered notes step by step with the 'one key play' buttons. Use the
'back' and 'for' buttons to step back and forward through the sequence
(which doesn't change the timing); press 'reset' to return to its beginning.
You can also delete the last played note with 'del' or insert new notes
with the keyboard, but this always takes some seconds those are indicated
by a purring blip noise and 2 repetitions of the entered notes. Like with
Casio
MT-70 there are 3 additional buttons to loop a part of the sequence.
Regard that the timing resolution is quite coarse, thus multiple fast played
notes will be recorded as a single polyphonic note event instead.
In chord mode the 'auto-1' button replays only the main voice while
the 'auto' button replays the entire song. Although the instrument can
as well record chords in realtime as play chords on the chord buttons during
replay with 'auto-1', the instrument does not record any manually
played chords during replay, thus you first have to record the chord voice
separately and later synchronize it to the main voice using the 'one key
play' buttons while the main voice is replaying with 'auto-1'. Regard that
you must enter one step more than the count of chords (which stops the
sequence); otherwise it will not be stored. Beside chord you can even record
rhythm changes and fill-ins, but regard that the end of chord notes are
not recorded automatically, thus you have to press the yellow 'N.C.' button
to add a chord voice pause.
Beside the polyphonic main voice there is an additional monophonic main
voice track (obligato?), which can be recorded the same way. It can use
its own preset sounds and like with chords it can not be recorded during
playback of other tracks, but only later synchronized to them using 'one
key play' during replay of the other tracks with 'auto-1'. When the keyboard
is in normal ('play') mode and 'channel' is set to "poly", then 'auto-1'
will replay the monophonic voice track in the background while you can
play the polyphonic voice manually. Setting 'channel' to "mono" does it
vice versa, i.e. the polyphonic voice plays in the background while you
can play the monophonic voice. The 'auto' button replays all recorded tracks
together. (You can not play to this manually.)
When the 'keyboard' switch is set to the 3rd position with the note
icon, you can edit the note lengths of a given track. In this mode the
entire keyboard behaves like 'one key play', with the difference that every
key now corresponds to a certain note length or pause length that is printed
as a red icon below the flat and above the sharp keys. Some icons also
seem to mute or trill individual notes, but this mode is quite confusing.
(However the Roland TB-303 would not have produced its own patterns
style when its editor would have been more obvious.)
Regard that the sequencer memory is not battery backed- up, thus it
is erased by power off. I am not sure if this is a defect of my specimen,
since this behaviour is uncommon for Casio keyboards (except the
bogus Casio SK-1). But otherwise the
auto- power off does not delete it, which makes a defect less likely, and
there are other means built-in to preserve the sequencer contents, because
with the "MT function" you can save them as digital data on audio cassettes.
For this simply insert a cassette with present record tab and press 'rec'
on the cassette deck while the instrument is in keyboard mode. This will
record the data file and stop the tape automatically. To load the file
again, switch to keyboard mode, wind the tape to the correct position and
press 'play'; this will automatically load and then play the sequence (or
a blip when the file is damaged). Regard that you have to press 'stop'
on the cassette deck now, because otherwise the instrument will attempt
to load the next file from cassette once the sequence has finished. This
was likely intended as a title search function or to create longer compositions
than possible with the internal memory. Strange is that my specimen saves
data only on one stereo channel while the other sounds much quieter, muffled
and changes its volume depending on the keyboard volume faders setting.
I don't know if this is a defect or if Casio just attempted to simplify
the circuitry to save cost. At least it increases the risk of faulty saved
data when half of the tape width stays unused.
I haven't tested yet if the data storage format of the KX-101 is compatible
with the TA-1 module of
the PT-30 and PT-50. But
the existence of the 2nd main voice (obligato) in combination with commands
for selecting preset sounds, rhythms and fill-ins in the sequencer makes
the KX-101 capabilities strongly resemble the ROM- Pack format supported
by the PT-50, thus it could be possible that the KX-101 was even planned
as a workstation for composing new ROM- Pack musics. However the special
RAM-Pack module Casio RA-10 that is supported by the KX-101 as sequencer
memory expansion (the slot is hidden in the battery compartment to expand
the memory to 985 steps) has no mechanical similarity with that RAM-Pack
RA-1 fits into the ROM-
Pack slot of the PT-50. |
cassette deck
The cassette deck sounds bassless, has no dolby and flutters a bit by mechanically
poor construction, but its "computer play" drive control is equipped with
all kinds of bells and whistles those are almost impossible to find out
without manual. Fortunately I found a fairly detailed description of it
in a Conrad catalogue. I haven't tested all these features, but
this is what they seem to be.
"computer play" buttons:
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space search
searches an empty tape section (for recording)
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rec return
repeats a recording (winds back to the beginning of the previous recorded
title to permit to overwrite a failed recording?)
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repeat
repeats a title (up to 15 times)
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single
plays only one title and stops afterward.
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program
programs the playing order of titles on a cassette using the number
keypad.
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shuffle
plays the titles on a cassette in random order.
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intro
plays the first 25s of every title and winds forward to the next one
to check the contents of a cassette.
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JP
jump - skips empty tape during fast forward and plays the next following
title.
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With many operations the drive winds the complete cassette from one
end to the other - likely to scan how many titles are present or the like;
at least this takes much longer than manually searching a title the old
fashioned way. The drive is also claimed to support direct title selection
through the number keypad and a tile search that skips up to 999 titles
during fast forward and rewind, but I don't know how this works. The 'rec
mute' button simply records a pause (empty tape) so long it is pressed
during recording. (This simply disconnects the signal line to the recording
head and is no digital feature.) Don't muse long what complex computer
controlled things the "timer" switch may do - it simply does something
that was a matter of course before computer controlled tape decks were
invented, and there is really no clock inside. When set accordingly, it
simply simulates a button press on 'play' or 'rec' as soon the boombox
is powered on, to make it compatible with any plain ordinary mechanical
mains socket timers to program a recording or playback time.
I am not sure if the number keypad is only used for tape deck controls,
or if is also used otherwise by the keyboard. In keyboard mode the cipher
buttons blip while a 3 digit number is entered. It would be fantastic when
Casio
would have used them for a hidden ADSR synthesizer like with
Casio
VL-Tone 1, but I don't think so.
repair & circuit bending detail
The Casio KX-101 is definitely the worst maintainable piece of Casio
hardware I ever saw. Thus do not attempt to repair it unless you really
know what you are doing and have a lot of time. To open the case you have
to pull off all the switch handles (which is hard to do without scratches
since they fit very tightly), remove the back screws and press the 'eject'
button to unlock the cassette door. Watch out that there are many different
screw lengths; screwing them in wrongly may perforate the front panel.
After taking off the case top, pull the front panel foil cables out of
their sockets on the main PCB. Hang out the metal handle and the acryl
jacks lid to prevent them from cracking off or damaging other parts. It
is strongly recommended to make digital photos of all cables before dismantling
because it is very hard to put them back correctly to make them fit again,
and they also tend to crack off when moved too much. Small blobs of low
temperature hot glue can help to prevent this, but be very careful that
the glue won't collide with other things since the case is extremely crowded.
main PCB:
The dual sided main PCB contains an incredible lot of components and cable
mess and is extremely delicate and awkward to remove; many cables are held
by black adhesive tape strips those partly need to be removed also. First
you have to remove plenty of screws; under a front left one there is a
GND cable with a screw eye that has a spring washer that touches the shielding
metallized cardboard and tends to fall away when unscrewed. Behind the
radio scale there is the jacks daughter board that also has to be unscrewed
to remove the main PCB. (With my 2nd KX-101 it worked without.) The black
radio scale background is in the way and has to be flipped back (or unhinged)
after unscrewing the power switch. But never unscrew the scale string reel
holders because else the string would come loose and tangle. The radio
band selector switch is mechanically connected with a switch on the tuner
PCB using a unique flat plastic bowden cable. This tape- shaped blue
component goes through a hole in the main PCB and contains a sliding sheet
metal core; its end forms a black plastic part with 4 small plastic dents
those are clicked onto the switch on the main PCB. For removal you have
to lift 2 dents at the same side by inserting a tiny screwdriver into the
top holes next to them; very carefully pry them loose by tipping the black
part to the side. Then pull it out of the switch and push it through the
PCB hole.
Then you have to pull the main PCB a little forward and hang out the loose
jacks PCB because both are connected by very short cables. There are various
additional plugs from the tape deck those may need to be removed also.
You can now carefully flip the main PCB around its horizontal axis to reach
its back, but be careful not to break or scratch the protruding cassette
deck buttons (they can be pulled off). If you want to move the PCB further,
you will also need to unscrew the small connector PCB from the RAM-Pack
slot. Under the main PCB to the top left there is the tape drive control
PCB with various power transistors controlling the solenoids. To the right
there is the tuner PCB. To install the main PCB again, you have to do everything
in reverse order, but at least with my 1st specimen it is extremely hard
to put the jacks PCB and the top right end of the main PCB back into place
since it sits very tight; I even had to slightly loosen (but never remove!)
the scale reel screws to make it slide back far enough again. Likely only
the plastic case of my 1st specimen is warped by heat because the PCB only
fits into the chassis under strong mechanical tension. The trimmer pot
near the LED level meter controls the meters sensitivity.
power supply:
The power supply is a plugged modules that sits in a separate chamber
on the case back and has to be unscrewed from there when necessary. The
one of my 1st KX-101 is a fixed voltage version for 220V, while my 2nd
one has an additional rotary voltage selector (which empty PCB holes exists
also in my 1st specimen). The power supply module of the 2nd has neither
serial number nor default voltage printed on its KX-101 type plate, thus
it was possibly a replacement part. Although the module is equipped with
replaceable fuses, I recommend to power the electronics only by batteries
(yes, 8 D-cells are heavy) during repair or experimentation. Regard that
the cassette drive mechanism can get stuck after drive button presses when
high- ohmed zinc carbon batteries are used.
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My 2nd KX-101 has a voltage selector and an empty type
plate. |
cassette deck:
The cassette recorder of the KX-101 is not only used for audio cassettes,
but it also saves and loads sequencer data, thus it is important to make
the deck work properly to be capable to use the sequencer. Fortunately
at least the cassette drive can be taken out without removing the main
PCB, but even here there is a sever trouble source; at the front right
of the drive there is a GND cable with screw eye and loose spring washer
that falls away when screwed off and is almost impossible to put back without
removing the main PCB. Thus
it is strongly recommended to relocate the 3 black GND cables from the
main PCB and instead mount the longest of them to the left top drive screw
and solder a spring washer to that screw eye to make it impossible to fall
away. (Omitting the GND cable results in crackling noises in the sound
of the cassette drive.) To remove the drive, you also have to loosen the
screw of the right handle fixture that sits at the top left of it, which
needs a small screw driver and gentle force. When you pull out the drive,
lift it strait up and be very careful not to damage the back of the main
PCB with protruding sharp edged metal parts; it once happened to me, and
in my 2nd specimen the PCB even was already repaired with wire and insulated
with epoxy glue at that particular spot. |
The cassette drive is digitally control and thus functions a little
different than average ghettoblaster drives. Instead of using mechanical
buttons, all functions beside eject are initiated by each a solenoid (magnetic
coil) that flips a metal lever like in a relay. This slides a metal bolt
into a special shaped plastic cog that has no teeth at one side, which
also rotates the cog a little to make its teeth engage with a motor driven
cog. The drive motor now rotates the cog further, which moves various sliders
in grooves at the back side of the cog to shift spring loaded mechanical
components. At the end of its motion the cog rotates again into a teethles
position, where it is only held by the metal bolt so long the solenoid
is powered. As soon the solenoid trips, the mechanism will flip back into
its initial position by the spring load.
attention: Regard that the cassette
drive mechanism tends to get stuck after drive button presses when high-
ohmed zinc carbon batteries or other weak batteries are used. (The power
LED grows dim during this fault.) Insert full alkaline batteries or use
the power supply to make the mechanism lock properly again.
Regard that the cables on the PCB of the drive tend to tear off easily
(happened multiple times to me), thus it is a good idea to stabilize them
with hotglue. Thus when a single drive function fails, check these cables
first. The drive solenoids are operated by a row of power transistors located
on the left upper PCB under the main PCB. A dead transistor here would
also make them fail. The record level is adjusted by 2 adjacent trimmers
on the main PCB in front of the cassette drive. The drive determines its
rotation speed by a small transistor- like magnetic sensor on a tiny PCB
above the right cassette pulley. When bent, this thing tends to collide
with the belt of the mechanical tape counter (which itself does not send
any signals to the electronics). A damage of the sensor cables would cause
the drive to stop always after few rounds.
But the the cassette drive has one sever flaw: the rubber tires of the
4 tiny friction wheels in its center turn hard over time (by oil vapours
and ozone, at least in my 1st KX-101) and thus slip, which causes tape
mess by preventing the cassette pulleys from turning. To access these parts,
you have to unscrew the rectangular central assembly of the drive from
its bottom side. The friction wheels are held by a tiny plastic snap ring
in its center. To remove these rings, pull them off with the finger nails
between thumb and a finger, because with all other methods they tend to
fly several meters away and are extremely hard to find again on the carpet.
Now you should thoroughly remove the oil residues with a Q-Tip and isopropanol.
Instead use a drop of silicone oil or silicone grease to lubricate the
axle again, because any other oils damage rubber over time. The tiny rubber
tyres can be removed from the wheels using a tiny screwdriver, but replacement
tires are hard to find (my local electronics store knew no source for them).
I tried to soften them many times in a jar full of boiling hot water without
much success. The axle of 2 of the wheels sits on a tiny black plastic
part that is squeezed against the other wheel by a thin wire spring. Bending
these springs (take them out first) can help to increase the force, but
be careful not to snap off the tiny plastic hooks on those the springs
rest. During successles repair attempts of my first KX-101 I broke a spring
and bent a new one from much stronger spring steel wire, which snapped
off the plastic hook, but bending the spring against the bottom of the
axle works also. Important was only that the stronger spring must not be
bend too far because else it made the pulley rotate when the drive was
in stop mode.
I later discovered that the main reason for slipping friction wheels was
the tyreless black center wheel, which has only fine vertical groves those
don't provide enough friction on hardened rubber. To fix this, I removed
the wheel and equipped it with a thin latex tyre cut from a slim cylindrical
balloon. To prevent the tyre from falling off, fix its upper rim with a
drop of superglue. It is crucial to perfectly unoil the wheel and all contacting
parts with isopropanol before you do this, because latex dissolves extremely
easy by any oil residues (except silicone oil). With my 2nd KX-101 the
tyres itself were ok, but the slider mechanism for the drive functions
often got stuck due to hardened oil between central assembly and the sliding
sheet metal parts those move the friction wheels. Thus I had to take out
all these parts to unoil them with a Q-Tip and isopropanol (watch out not
to loose the tiny wire springs). Bending the long horizontal wire spring
a bit helps to reduce the necessary force to rotate the cogs. Be very careful
not to spill or smear oil on the tyres or belts; even a tiny residue of
harmless silicone oil (e.g. from oily fingers) will make them fail by slipping.
To clean these parts again, you have to take them out and thoroughly wipe
them
on a paper handkerchief.
The slide mechanism of the head assembly also tends to get stuck by
hardened oil. For cleaning it can be unscrewed from the top side, but be
very careful not to loose the tiny steel ball that slides in a groove underneath.
For a test turn the flywheel by hand while pressing the levers of the solenoid
coils; when everything is ok, this should make the components slide into
place without getting stuck (like during normal operation). When it gets
stuck, take out the corresponding plastic cog (remove snap ring) and check
why the bolt in its groove refuses to slide properly. With both specimen
also a thin transmission belt had lost its strength (likely by oil vapours);
as a temporary fix normal household rubber rings can be used although this
may make the sound flutter a little more than a real belt.
Generally the winding mechanism of the drive is too weak to wind certain
cassettes back or forward, which is partly caused by the friction at the
drive heads those permanently touch the tape here to detect pauses and
digital data. The drive winds better when the cassette is pushed back (away
from the heads) by about a millimeter. This can be done by pulling thin
tubing (e.g. a piece of cable insulation) over the cassette supporting
posts left and right to the heads. (With my 2nd KX-101 one post was cracked
off, which I fixed by hotgluing a stiff wire to it that I coated with a
piece of cable insulation.) But watch out that such a distance piece must
not be too thick, because it else prevents proper contact between tape
and heads.
When you insert the drive again, watch out that all belts are placed
correctly; especially the flat belt at the flywheel tends to slip off the
barrel- shaped motor pulley (which makes the motor buzz abnormally). This
happens especially when that pulley has been pushed too far down on the
motor capstan, thus first try to pull or carefully pry the pulley up again.
But with both my KX-101 specimen the belt still sometimes fell off the
pulley during heavy load (e.g. during drive button operation with cassette
inserted and weak battery). As a fix I mounted on the pulley a washer with
a snap ring to keep the belt in place. (Watch out not to use a too large
washer; else it will collide with the tuner PCB when the drive is installed.)
circuit bending?
The Casio KX-101 is ultra- rare and has an extremely crowded case
which makes it badly suited for circuit bending. Especially the digital
main ICs sit on the back of the fragile main PCB where they can not be
safely accessed for tests during operation, and there is very little space
left for adding switches or potentiometers. However the percussion is analogue
(with transistor noise?) and thus can be certainly manipulated well for
many kinds of tekkno noises by connecting things to its capacitors and
resistors, but unlike other analogue Casio percussion it has not even trimmers
for decay time adjustment. The filter capacitors for the main voice seem
to be controlled by 4066 ICs, those are like the rest of the keyboard sound
hardware located at the left side of the main PCB. Regarding the complex
sequencer with individual analogue faders, it could be certainly exciting
to insert a genuine synth filter with resonance somewhere, which would
make the thing a bit more TB-303- like. Also the control panel connector
sits on the front of the PCB, where it can be well accessed for searching
keyboard matrix eastereggs. (I haven't analysed the hardware closer yet.)
To
test the recording signal to the tape head or search for any other sounds,
connect here the signal through a capacitor (few nF) to the power amplifier.
This input bypasses all volume controls, thus be careful not to inject
too loud signals. |
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Apparently a few different Casio KX-101 model variants were released.
While the power supply of my 1st specimen has a fixed 220V power supply,
my 2nd one has a rotary switch (operated by screw driver) to select the
mains voltage. While my 2 specimen have the text "COMPUTER
PLAY, METAL" printed on the aluminium plate inside the cassette
door, I saw on eBay a KX-101 which had there a big "CASIO"
logo instead.
From my early childhood I remember that in the computer department of
a German Horten shopping center (called the "Horten Computer- Center")
in the Commodore C64 era there was a TV set with an advertisement video
running in a loop, which explained the features of a Casio keyboard
boombox and especially mentioned the sequencer with magnetic tape saving.
But the strange thing is that I remember the case design very different
from my KX-101. I definitely remember that it had a row of key lighting
LEDs above the keys, and I think it had only 32 (slightly bigger?) keys
without chord buttons (much like Casio
PT-82) and the keyboard could be flipped in a 90° angle forward
to play on it without laying the entire boombox on its back. I also remember
that it had a grey front panel divided into horizontal sections with likely
3 knobs in a row (each about ø2cm) and the outer case sides were
likely red. All corners and edges were slightly rounded and I think that
the detachable speaker boxes had a silver or grey sheet metal grill with
rounded corners and no visible tweeter. Also the cassette door was rather
grey with rounded corners. I possibly also saw this thing in a Karstadt
shopping center. Does anybody remember this boombox?
Another mysterious keyboard boombox was made by Elite or Elta;
in mid of 1990th I saw a single specimen of it about 2 or 3 times on flea
markets in the city Buxtehude; it was still in its (quite worn) original
box., but I didn't buy it because I didn't care that much about strange
keyboards at that time and had no space left in the single room where I
lived. But I am absolutely sure that I saw this one and that it was definitely
no Casio KX-101; it had a white rectangular case with detachable speakers,
likely a black control panel with silver knobs, black speaker grills and
also a by 90° flippable mini keyboard at its lower case rim. The keyboard
was rather a simple toy with only 2 or 3 sounds and very few rhythms (possibly
based on the same hardware class like the Fix
und Foxi Musik Band, or the Creatoy
keyboard), and I think the keys were in standard white and black
colour, even shorter than with KX-101 and likely only about 2 octaves.
Also the case was smaller than my KX-101. To me at that time it looked
like a cheap knockoff of the strange Casio boombox I saw in my childhood.
Does anybody know what it was?
removal
of these screws voids warranty... |
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